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  Automotive > Overview | Products | Gases



Gases Used in Automotive Production



A wide range of industrial gases are required for the manufacture of the many parts and materials needed by the automotive industry. Our products can significantly improve quality, reduce waste, boost productivity and benefit the environment.

Argon
Inflator manufacturers use argon and helium to make air bags for the U.S. and European car markets. A gas system was designed that makes inflators much less volatile than with conventional systems, blending 98 percent argon with two percent helium at high pressure.

Nitrogen
Nitrogen is used in heat-treating processes to strengthen and improve the formability of steel. Combining this process with our wave-soldering technology will aid in the production of electronic components for seats, stereo systems, anti-lock brakes and air-conditioning.

When nitrogen is used to blanket paint storage tanks, inert cans during packaging and purge air from instruments, auto paint stays oxygen- and moisture-free so the finish goes on smoothly every time. It is also used as a propellant to shoot plastic into the mold ("reinforced reaction injection molding") for plastic bumpers and facia. Gaseous nitrogen blankets are essential to keep the urethane chemicals dry as they are mixed and then injected. Nitrogen is used by glass manufacturers in their production processes, to create both flat and safety glass.

Nitrogen, when used to pump up tires instead of air, will prevent overheating and boost tire performance. This is a popular practice used within race-car circuit.

Liquid nitrogen is essential to cryogenic grinding of tires, so they can be re-used to make rubber floor mats and build new asphalt roads.

Oxygen
Steelmakers use oxygen to melt scrap, refine the steel and heat the furnaces that reheat steel slabs. Oxygen is also used to make ethylene oxide, which is then reacted into ethylene glycol - the main component in anti-freeze.

Helium
Helium is used to leak-test the radiator and torque converter, an automatic transmission part that has to be leak-tight. (If there is a leak, the helium will bubble and is detectable.)

Hydrogen
Using hydrogen as an alternate fuel eliminates toxic emissions that cause smog. A fuel-cell engine generates the electricity to power a vehicle from the chemical reaction of hydrogen and oxygen from the air. Clean burning and not considered an atmospheric pollutant, hydrogen is fast becoming the energy source of the future.

Steelmakers use hydrogen in annealing furnaces to produce steel. During production of sparkplugs, hydrogen is used for heat-treating, so the ceramic insulator bonds to the metal. They also end up cleaner and brighter.
Hydrogen is also used at refineries to create cleaner, reformulated fuels for vehicles.

Argon
Assembly plants use argon to weld auto bodies, as well as surrounding frames and supports. Welding gases and hardgoods are used to weld subassemblies for dashboards and seat frames.

Argon is also used for many car-light applications and to make air bags for the USA and European car markets.

Rare Gases
Auto lamp-makers use krypton, xenon and neon to make high-quality lights for bright, long-lasting performance. A vacuum is created, then backfilled with inert gas (the higher the pressure, the better the burn). The "cyclops" middle brake light in the center rear of newer cars gets its red "warning" glow from neon.

Xenon
The latest innovation in automotive headlamps is the arc-discharge headlamp. These lamps are much smaller, last six times as long, and produce a whiter light. The bulbs are tiny - about the size of a match - and contain xenon and two tiny tungsten electrodes. Electricity jumps across the gap between these electrodes, producing a very intense white light. Because of its small size, the whole lamp assembly can be reduced to the size of a credit card. The impact of this is better, more aerodynamic styling possibilities, along with significantly reduced weight, when compared to the glass assemblies in use today.

Specialty Gases
Specialty gases and equipment offer a broad range of environmental calibration gas mixtures, zero gases, analytical support gases, and related gas handling and distribution systems used for monitoring and testing vehicle emissions.

 
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